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Automatic coating line with a powder center

Coating facilitiesPowder coating

At the turn of 2019 and 2020, we completed the implementation of powder coating facility for a major producer of racking and storage systems. The coating line is equipped with the Power&Free conveyor with the tact of 3 min/cart. Distribution of colour is ensured by the PowderVision powder center equipped with the system of recycling of colours from the cyclone with automatic dosing back to circulation.

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Automatic coating line with a powder center
Automatic coating line with a powder center
Automatic coating line with a powder center
Automatic coating line with a powder center
Automatic coating line with a powder center
Automatic coating line with a powder center
Automatic coating line with a powder center
Automatic coating line with a powder center

Project information

CustomerKOVAL SYSTEMS, a.s.
Year of Realization2019
LocationBeluša (SK)
Flow profile1.000 x 2.200 x 4.500 mm (w x h x l)
Technology
  • 5-stage chemical pre-treatment               
  • demi equipment               
  • neutralization station               
  • drying oven               
  • 2 ITS plastic booths for fast colour change + SAMES KREMLIN application technology               
  • the Power & Free conveyor, including bypass for correction of products and 2 lifts               
  • curing oven
  • cooling tunnel               
  • HiVision® central control system               
  • PowderVision powder center

Project description

The coating line is equipped with the Power&Free conveyor with the tact of 3 min/cart. Continuous 5-stage chemical pre-treatment prepares the surface before coating.

Coating itself is provided by 40 SAMES KREMLIN guns in two plastic coating booths. This solution allows a quick change of colours, which was one of the customer's basic requirements. Distribution of colour is ensured by the ITS PowderVision powder centre equipped with the system of recycling of colours from the cyclone with automatic dosing back to circulation.

Throughout the coating process, the products pass through the drying oven and curing oven and also through the cooling zone for effective cooling before they are taken down.

Automatic line control is provided by the HiVision control system with the eSaver module for efficient power management.

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